Returns & Surplus Statistics 2026

Return rates, restocking costs, liquidation channels, and surplus inventory data for 2026.

📊 21 statistics 📰 16 cited sources 🗓 Updated 2026-05-17 (refreshed quarterly)

TL;DR

  • 21 statistics across 5 categories, all source-cited.
  • Sourced from 16 named research outlets including B-Stock Solutions Pulse Report, Baymard Institute, Ellen MacArthur Foundation, First Insight, Good360.
  • Updated May 2026 — refreshed quarterly.
  • Return rates, restocking costs, liquidation channels, and surplus inventory data for 2026.

Return Rates

How much actually comes back.

Restocking Costs

What it costs to put a return back on the shelf.

  • Reverse logistics costs average 21% of original order value.
    Source: Optoro · 2024
  • 5 billion lbs of returns end up in landfills annually in the US alone.
    Source: Optoro · 2024
  • Average cost to process a single return: $33 for retailers.
  • Only 54% of returned items are resold at full price.
    Source: Optoro · 2024

Surplus & Liquidation

Where excess and returned inventory ends up.

  • B-stock liquidation channels grew 32% YoY in 2024.
  • Average liquidation recovery rate: 7-15% of MSRP.
    Source: Liquidity Services · 2024
  • DTC brands hold an average of 16 weeks of cover stock.
  • Excess inventory costs US retailers $471.9 billion annually.
    Source: IHL Group · 2024
  • Donation through gift-in-kind networks recovers ~28% of book value via tax deduction.
    Source: Good360 · 2024

Customer Behaviour

How returns shape brand loyalty.

  • 67% of online shoppers check return policy before purchasing.
  • 76% of first-time customers won't return to a retailer after a poor returns experience.
    Source: Narvar · 2024
  • Free returns lift conversion 16% on average.
    Source: Baymard Institute · 2024
  • Returns fraud and abuse cost US retailers $101B in 2023 (13.7% of returns).
    Source: NRF / Appriss Retail · 2024

Sustainability

Carbon and waste footprint of returns.

  • Returns generate ~24M metric tons of CO2 emissions per year in the US.
    Source: Optoro · 2024
  • 63% of consumers say they'd pay more for sustainable returns options.
    Source: First Insight · 2024
  • Brands with circular returns programs reduce waste-to-landfill 36%.
    Source: Ellen MacArthur Foundation · 2024

Frequently asked questions

What are the latest return rates statistics for 2026?

US retail returns hit $743 billion in 2023 (14.5% of total sales). (Source: National Retail Federation, 2024.)

What are the latest restocking costs statistics for 2026?

Reverse logistics costs average 21% of original order value. (Source: Optoro, 2024.)

What are the latest surplus & liquidation statistics for 2026?

B-stock liquidation channels grew 32% YoY in 2024. (Source: B-Stock Solutions Pulse Report, 2024.)

What are the latest customer behaviour statistics for 2026?

67% of online shoppers check return policy before purchasing. (Source: UPS Pulse of the Online Shopper, 2023.)

What are the latest sustainability statistics for 2026?

Returns generate ~24M metric tons of CO2 emissions per year in the US. (Source: Optoro, 2024.)

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